What is the Robinson Floor Test?The Robinson Floor Test is a common “measuring stick” for predicting a floor’s performance under several different loads. In 1958, during the development of the thin-set method for installing ceramic tile, a gentleman by the name of Donald Robinson, then head of engineering research at the Tile Council Research Center, designed a testing machine to evaluate the performance of such a method on floors. His testing machine would soon be known as the ‘Robinson Floor Testing Machine,’ and eventually be adopted as an ASTM test method, C627, in 1970.
How does it work?The Robinson Floor Testing Machine consists of a three-wheel cart that rotates about its center atop a sample section of a tile floor. Per ASTM C627, the tile floor sample can be constructed using a Portland cement mortar bed, a thin-bed application over a concrete base, or a plywood or composition base assembly.
The cart, a 1/2”-thick hot-rolled steel plate, is in the shape of an equilateral triangle and has a swivel caster wheel on each corner. The three wheels are equally spaced in a circle 15" from the cart’s center. Above each wheel is a rod along which weights can be stacked. A 3/4-horsepower motor drives the assembly, and the cart rotates at a rate of 15 revolutions per minute.
The test is run according to a loading schedule with 14 different cycles. For each cycle, the schedule specifies a type of wheel to be used (soft rubber, hard rubber, or steel), the amount of weight to be stacked above each wheel, and the total number of cart revolutions to be executed. After the completion of each cycle, the sample floor section is visually examined for chipped tiles, broken tiles, loose tiles, popped-up grout joints, cracked grout joints, and powdered grout joints. The test method defines each of these characteristics, and quantifies the degree to which each one can be observed prior to designating failure of the tile floor sample.
How are Robinson Floor Test results interpreted?To interpret Robinson Floor Test results, users of the method commonly refer to the TCA Handbook for Ceramic Tile Installation. According to the Floor Tiling Guide on page 15 of the 2009 TCA Handbook, the incremental completion of ASTM C627 cycles without failure can be categorized into one of five different service levels.
According to the Guide:
- Sample floor sections completing cycles 1 through 3 without failure are assigned a “Residential” rating
- Samples completing cycles 1 through 6 are assigned a “Light” commercial rating
- Samples completing cycles 1 through 10 are assigned a “Moderate” commercial rating
- Samples completing cycles 1 through 12 cycles are assigned a “Heavy” commercial rating
- Sample floor sections completing all 14 cycles without failure are assigned an “Extra Heavy” commercial rating.
Test results and TCA Handbook classificationsFor each floor tile installation method in the TCA Handbook, a representative assembly was tested on the Robinson Floor Testing Machine. Based on test results, the methods were assigned service level designations. Provided that the same materials and practices used to construct the test assembly are utilized in the field, a Handbook user may assume that a method will deliver the prescribed service level. However, such an interpretation cannot be made when one or more of the system’s components are substituted, such as with smaller tiles, a thinner subfloor, or a weaker setting material.
For example, a method that withstood the 12 cycles required to receive a “Heavy” commercial classification when constructed with 12” x 12” tiles might only achieve a “Moderate,” or even “Light” rating when constructed with 2” x 2” tiles. This does not mean that 2” x 2” tiles cannot be used in the harshest and most demanding environments-in fact, they regularly are. Rather, it points to the stiffening effect that tile has on a floor assembly. So, it is always important to see if there is a tile size limitation listed in a TCA Handbook detail and to remember that service-level classifications in the TCA Handbook are only general recommendations. While they are a very good way to quickly predict the durability of a floor, it is always a good idea to consult with product manufacturers for additional test data and specific assembly requirements.
Clarification through test assembly standardizationinnovative properties, a group of grout and mortar experts proposed standardizing the mortar used for Handbook-related Robinson Floor Testing. The TCA Handbook Committee approved their proposal unanimously. Test assemblies for prospective Handbook methods are now tested with one of three thin-set mortar options: TCNA A118.1 Standard Performance Thin-Set Mortar; TCNA A118.4/A118.11 Standard Performance Thin-Set Mortar; or TCNA A118.4/A118.11 High Performance Thin-Set Mortar. Each of these mortars was selected after extensive industry research, and is warehoused in plain packaging at the Tile Council of North America (TCNA). Testing with one of these three mortars is now expected for a Handbook submission prior to its consideration as an industry approved method. If a method should be submitted where testing was performed with a non-standard mortar, such would be clearly stated and, if approved, the method would be published with the non-standard aspects noted.
Just as the wide variety of thin-sets on the market spurred grout and mortar experts to standardize the mortar being used on Handbook-related Robinson Floor Test assemblies, the increasing availability of large format tiles prompted action from tile experts. In addition to generally stiffening the floor, as the tile size used on a Robinson Floor Test sample increases, the number of tiles and grout joints in the wheel path decreases. This reduces the severity of the test and creates a better chance for a floor sample to pass.
Further, the strength of the tile could be relevant, so standardized tiles were fabricated with specified properties close to either ANSI A137.1 minimum criteria or market conditions where such regularly exceed ANSI minimums. They proposed that Robinson Floor Test assemblies for Handbook related testing be constructed with standardized 2” x 2” tiles or 8” x 8” tiles. This proposal was also approved unanimously.
Approved methods for which testing was conducted using the 8” tiles will be labeled with an 8” size limitation, and methods tested with the 2” tile will not carry a size limitation. Just as with methods using non-standard mortars, if a method should be submitted where testing was performed with a non-standard tile, such would be clearly stated and, if approved, the method would be published with the non-standard aspects noted.